Why Using the Best RCM Analyzer Software is Vital For Your Business

Nov 12, 2019 by

RCM Analyzer refers to a web-based software application specially designed by Andromeda to help perform RCM analysis and also provide a depository for logical decisions that are reviewed when required. It supports the RCM analysis process in compliance with NAVAIR 00-25-403 and SAE JA1011. The RCM software application can be used to ascertain suitable maintenance tasks to help address every identified failure mode and its consequences, as well.

Why Using the Best RCM Analyzer Software is Vital For Your Business

One of the main benefits of using the RCM analyzer software application is the ability to explain the operational context, one of the key elements that manage the reliability of any system. Running any operation with equipment manufacturing or moving products is usually hectic and managed by a hands-on labor force that prefers the current operations way to the monotony of conference rooms where you think through all the possibilities of what can happen and then decide what you can do about it.

RCM analyzer software reduces the overall cost of running business operations and provides you with opportunities for more effective operations with enhanced productivity. If we could understand the specific details of what can go wrong, how it can go wrong, the probability of it happening, how bad it can be, and what it will cost the business, then we are more likely to come up with better decisions to avoid the causes, proactively minimize the impact of failure or perform the necessary repairs.

A smooth-running business operation provides the opportunity for higher availability, less downtime, more production, and more productivity with fewer resource demands. RCM analysis offers a structured organization to do exactly that. You can optimize a maintenance strategy using the RCM analyzer software, and the process is simple and similar to that of FMEA (failure mode and effects analysis). It includes:

• Selection of equipment.

• Identifying various functions.

• Identifying functional failures.

• Identifying potential effects.

• Identifying failure causes/modes.

• Determining the required maintenance tasks to address the failure causes/modes.

Just like an FMEA, this process relies on the cross-disciplined groups to make sure that the processes and equipment requirements are understood by the teams involved, and that problems like how the requirements are or aren’t being met are eventually addressed. Process reliability, which includes process issues, equipment issues, and process failures, are understood.

The primary emphasis of RCM software is to get an understanding of the failure causes/ modes, the probability of occurrence, and all the related effects. You should then define a good maintenance strategy that proactively addresses or prevents the potential reasons for failure in a way that the general costs of doing business are minimized. Some of the considerations you can make when it comes to the costs of failure for maintenance and the equipment when doing business include:

• Cost of downtime – It refers to the cost of the machine not running as scheduled.

• Costs of maintenance labor – It refers to the costs of fixing the machines.

• Cost of parts – It refers to the costs of replacement parts or the repair needed to return the entire system to service.

With these costs piling up against the general cost of production, it’s easy to see how fast they can go out of control and eventually result in a great impediment against profitability. The RCM software can assist in identifying different maintenance plans that can reduce the cost of maintaining the equipment in a working condition, optimize equipment availability and throughput, and possibly extend the lifespan of the equipment. Some of the maintenance strategies you should consider are:

• Preventive maintenance (PM) – This strategy tries to identify and also address any impending failures before they happen to do the repairs at the most cost-effective time of the process of production.

• Predictive maintenance – This plan refers to an on-condition task that uses inspection methods to identify any failure causes or modes of failure before they can occur.

• Inspection maintenance – This strategy uses inspection methods to look for any hidden failures.

• Corrective maintenance – This plan is usually reserved for failure causes or modes that have low costs of failure or for failures with no identified preventive or predictive techniques, and a run to general failure maintenance plan is taken.

Apart from predicting failures and taking some preemptive repair measures outside the regular production hours, the RCM software allows you to put maintenance packages together to minimize the costs of maintenance tasks. Maintenance packaging enables the RCM teams to not only predict what and when maintenance actions should be done, but also supports group activities by ensuring multiple maintenance tasks can occur together. That can significantly cut on the cost of keeping the machines running when needed.

Conclusion

In simple terms, RCM is an approach that pulls together all the necessary information to help understand how a part of equipment functions and what should be done to enhance uptime while reducing cost and effort. It’s definitely worth the effort for on-demand equipment and continuous operation. The best application of the RCM analyzer is when failure rates and failures are understood, and the RCM team vigorously performs the analysis and creates the maintenance strategies by the book.

Image references

https://cdn.vehicleservicepros.com/files/base/cygnus/vspc/image/2019/09/640w/Dossier_Daily_Reminder.5d7272a447764.jpg

https://3.imimg.com/data3/SW/AA/MY-3003422/reliability-centered-maintenance-rcm-500×500.jpg

https://dmd.solutions/wp-content/uploads/2016/03/7-RCM-MSG3.png

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